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ISO 9001:2000 |
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PED |
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Non Destructive Testing |
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QUALITY
- NON DESTRUCTIVE TESTING |
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Southwest Steel Casting Company achieved
certification to ISO-9002 on December 26,
1996. In so doing, SWS become only the second
foundry in Texas to distinguish itself in
this manner.
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Non Destructive Testing is a descriptive
term used for the examination of materials
and components in such a way that allows
materials to be examined without changing
or destroying their usefulness.
Visual Inspection
Visual inspection is the one
NDT method used extensively to evaluate
the condition or the quality of a weld or
component. It is easily carried out, inexpensive
and usually doesn't require special equipment.
Magnetic Particle
Inspection
Magnetic particle inspection is a method
that can be used to find surface and near
surface flaws in ferromagnetic materials
such as steel and iron.
The technique uses the principle that magnetic
lines of force (flux) will be distorted
by the presence of a flaw in a manner that
will reveal it's presence. the flaw (for
example, a crack) is located from the "flux
leakage", following the application of fine
iron particles, to the area under examination.
There are variations in the way the magnetic
field is applied. but they are all dependant
on the above principle.
Ultrasonic Inspection
Ultrasonic inspection uses sound waves of
short wavelength and high frequency to detect
flaws or measure material thickness.
Radiographic Inspection
X-ray or gamma rays are placed close to
the material to be inspected and they pass
through the material and are then captured
on film This film is then processed and
the image is obtained as a series of gray
shades between black and white. Careful
inspection of the film will revel internal
flaws that may not be found by other inspection
methods.
Inspection Equipment
in use at Southwest Steel:
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► Horizontal
stationary magnetic particle inspection
unit with an output of 6,000 amperes
FWDC. Equipped with a 20 inch 5
turn coil and black light to use
with fluorescent particles.
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► Mobile
magnetic particle inspection unit
with regulated currents up to 4,000
amperes HWDC and 3,000 amperes AC.
Can be equipped with Prods or cables.
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► AC
portable magnetic particle inspection
yoke for use in checking localized
areas.
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► Krautkramer
Branson model USK 7D ultrasonic
unit. For in house use only.
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► Bendix
Portage Model 48A Layout Machine
and two (2) Bendix Portage Layout
Tables - 50" x 70"
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► FaroArm
Model S12-02, Single point accuracy:
+/- .178mm with unlimited working
volume.
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All radiographic and customer required ultrasonic
inspection is performed by an outside NDT
service. All equipment and systems are strictly
calibrated and maintained to the requirements
of ASTM E1444 and E709.
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